Home >  Cases >  Project Case > Main text

Application of Italian Burocco Shut-off Valves in High-Speed Bar and Wire Rod Production Lines

High-speed bar and wire rod production lines place extremely high demands on production rhythm, process precision, and equipment safety. During the production process, shut-off valves, as critical safety and control components within the fluid system, are responsible for the functions of rapid shut-off, equipment protection, and precise fluid control. Italian Burocco shut-off valves, with their high reliability and fast response characteristics, have become indispensable control components in these high-speed production lines.

???Burocco????????/???????????1.jpg

1. Burocco Shut-off Valve Overview

Burocco shut-off valves are specifically designed for high-stress, high-speed industrial environments and feature the following characteristics:

  • Rapid Opening/Closing: Meets the requirement for instantaneous fluid shut-off in high-speed production lines.

  • High Pressure and Temperature Resistance: Can operate stably in hot rolling, cold rolling, and high-temperature cooling environments.

  • Wear and Corrosion Resistance: Suitable for various media including water, oil, and gas, reducing valve maintenance frequency.

  • Precise Control: Accurate fluid shut-off positioning, suitable for use in automated control systems.

2. Application Scenarios in High-Speed Bar/Wire Rod Production Lines

In high-speed bar and wire rod production, shut-off valves are primarily applied in the following systems:

(1) Cooling Water System

  • Application Requirement: During hot or cold rolling processes, cooling water flow must be rapidly shut off or switched to prevent workpiece surface undercooling or overheating.

  • Burocco Shut-off Valve Role:

    • Fast response to promptly shut off or switch water lines, ensuring balanced process temperatures.

    • Precise control of cooling flow, reducing thermal shock, and ensuring metal surface quality.

(2) Lubrication Oil System

  • Application Requirement: Lubrication for rolls and traction devices requires immediate flow shut-off or adjustment during high-speed operation.

  • Burocco Shut-off Valve Role:

    • Rapidly shuts off lubricant supply, ensuring safe shutdown during equipment maintenance or abnormal conditions.

    • Precise opening/closing prevents lubricant waste and protects equipment.

(3) Pneumatic Control System

  • Application Requirement: High-speed shears, tension devices, and safety guards require instantaneous air source shut-off during abnormal or emergency conditions.

  • Burocco Shut-off Valve Role:

    • Provides millisecond-level open/close response, ensuring safety functions are executed promptly.

    • Interlocks with PLC or automated control systems for remote or automatic shut-off operation.

3. Application Advantages

Using Burocco shut-off valves in high-speed bar/wire rod production lines offers significant advantages:

  • Ensures Production Safety: The valves can quickly shut off fluids under abnormal conditions, preventing equipment damage or production accidents.

  • Improves Production Efficiency: Rapid valve opening/closing reduces waiting and adjustment times, enhancing continuous line operation efficiency.

  • Protects Workpiece Quality: Precise control of cooling and lubrication fluids avoids defects caused by under/over-cooling, overheating, or uneven lubrication.

  • Reduces Maintenance Costs: The design, resistant to high temperatures, high pressure, and wear, extends valve service life and reduces downtime for maintenance.

323.jpg

4. Conclusion

In high-speed bar and wire rod production lines, Burocco shut-off valves are key components for achieving efficient, safe, and high-precision production. Their rapid opening/closing, high pressure/temperature resistance, and high reliability allow these shut-off valves to play a core role not only in cooling, lubrication, and pneumatic control systems but also effectively safeguard production line safety and product quality. They provide reliable support for the high-speed automated production in the modern metal processing industry.

Beijing Handelsen, as the authorized general distributor for Italian Burocco valves in China, is committed to providing the best service to every customer. We leverage our professional expertise to build an efficient bridge between international high-quality valves and the needs of the Chinese market.

On the product front, we strictly adhere to the original standards of Italian Burocco, ensuring that every valve reaching the customer is genuine and original. From control valves specialized for high-temperature and high-pressure conditions to shut-off valves and angle seat valves with excellent corrosion resistance, each product undergoes rigorous quality inspection by the original factory and our secondary verification. This prevents refurbished or counterfeit products from entering the market, allowing customers to use international cutting-edge fluid control solutions without quality concerns.

On the service front, we have established a full-cycle response system covering pre-sale, in-sale, and after-sale services:

  • Pre-sale: Our professional technical team deeply understands the customer's industry attributes (such as steel, petrochemicals, energy power, biopharmaceuticals, etc.) and operational parameters (temperature, pressure, media characteristics). Combined with the technical advantages of Burocco valves, we provide customized selection advice to avoid cost waste due to model mismatch.

  • In-sale: Relying on our local warehouse center, common valve models can be shipped within 48 hours. For specially customized products, we track the production progress throughout and promptly provide delivery updates to customers, ensuring project timelines are not hindered.

  • After-sale: We employ maintenance engineers certified by the original Burocco factory, providing services such as on-site installation guidance, troubleshooting, and regular maintenance. Concurrently, we maintain an emergency spare parts inventory from the original factory, ensuring that if valve problems occur, parts can be replaced immediately, minimizing equipment downtime losses.

Furthermore, understanding our customers' long-term technical needs, we regularly organize Burocco valve technical seminars and product training sessions, inviting original Italian factory engineers to China to share the latest fluid control technologies and industry application cases. This helps customers improve equipment management efficiency and extend valve service life. From supplying single products to implementing overall fluid control solutions, from short-term cooperation to building long-term strategic partnerships, Beijing Handelsen consistently aims to "enable Chinese customers to use reliable, international high-quality valves." We use professional, efficient, and attentive service to help customers enhance production stability, reduce operating costs, and gain a competitive edge in the fierce market.

No reproduction:HomeApplication of Italian Burocco Shut-off Valves in High-Speed Bar and Wire Rod Production Lines

Related recommendations